DTM Print has announced it is now offering the new Catalyst laser label marking system manufactured by Primera Technology. Catalyst allows for fast and easy production of highly durable, synthetic labels for a wide range of rough-service applications.

Labels produced with marking lasers, including Catalyst, are typically used to replace metal plates or less durable labels produced by resin thermal transfer printers on polyester substrates. Typical applications requiring such high-durability labels include UDI labels for medical devices and healthcare equipment, automobile VIN and under-hood part number, warning and instruction labels, aerospace and solar panel labels, serial tags for outdoor power equipment, vehicle and marine spare parts, building tools and materials, and much more.

Text, graphics, and linear or 2D/3D barcodes are laser-imaged onto Color Laser Film (“CLF”), developed and manufactured by Schreiner ProTech GmbH in Germany. CLF labels are explicitly designed for extreme environment applications and do not require extra lamination to withstand extended exposure to UV light, chemicals, liquids, and temperatures of up to 300°C.

Instead of ink, Catalyst uses a bundle of two, four, or eight fiber-coupled laser diodes along with matched, high precision lenses to image onto CLF. According to DTM Print, bundled fiber lasers have never before been used in a roll-fed, desktop laser label imager. After imaging the CLF material, Catalyst’s built-in Digital Die-Cutting system cuts the labels to any shape, eliminating the need for pre-diecut labels. Unlike other laser-based marking systems, it uses a knife blade instead of the laser beam to cut out the labels. This feature eliminates the need for a smoke and fume extraction system, saving money on the initial equipment costs and the ongoing costs of periodic filter changes, cleaning, and other maintenance.

Catalyst’s entry-level model’s price is just € 3,495, which is about a tenth of the cost of machines with identical speed and imaging quality, the company says. Two faster versions are also available. Instead of a more traditional but more complex and expensive computer-controlled galvanometer with beam steering mirrors, Catalyst was designed more like a standard industrial label printer such as the LX910e Color Label Printer. This approach results in a simpler and more rugged machine with no special maintenance or ongoing calibration required.

Plus, Catalyst installs on a PC as a standard Windows printer. Any popular Windows-based label creation software can be used to send image files. No special operator training or certification is required.

“We are excited to introduce this ground-breaking new laser-based label imaging system,” says Andreas Hoffmann, managing director of DTM Print. “For companies that need labels for use in harsh and severe-service environments, and even for mission-critical applications such as aircraft or automobile identification, Catalyst is the most affordable and easiest to use laser-marking label printer available.”

A printer driver for Windows 10+ is available online for download. Also available for download is an easy-to-use label design and printing software from Seagull Scientific called BarTender 2021 UltraLite for Windows. Wired USB and Ethernet connectivity are standard.